Crystal growth inhibition of gypsum under normal conditions and high supersaturations by a copolymer of phosphino-polycarboxylic acid

Scale formation is a bottleneck of most industrial and domestic water equipment, in particular, of oilfield water systems. Therefore, high-performance and environmentally-benign chemical scale inhibitors are highly needed. Phosphino-polycarboxylic acid (PPCA) is a low-in-phosphorous scale inhibitor with high inhibition efficiency, but its synthesis and performance analyses have been rarely disclosed. In this work for the first time, a PPCA copolymer is synthesized by a simple method based on free radical polymerization of acrylic acid and phosphinic acid monomers and directly employed for gypsum scale inhibition. The formation of PPCA was verified by FTIR and ³¹PNMR spectroscopies, and then its inhibition performance was evaluated by the complexometric determination of the Ca²⁺ concentration. The PPCA (2.5 ppm) showed 100% inhibition efficiency at a saturation index of 0.31 at the room temperature and without pH regulation after 24 h with practically no detectable gypsum crystallites even after two months, while the commercial ATMP showed a low inhibition efficiency of 30%. The Field Emission Scanning Microscopy (FESEM) images of the PPCA-inhibited and uninhibited samples revealed that the typical gypsum microfibers are distorted and reduced in size significantly in the inhibited sample. At a still higher saturation index of 1.47 (saturation ratio of 10), the inhibition efficiency of PPCA reduced to 16% and 24% for two dosages of 2.5 and 10 ppm which was attributed to the higher ion activity coefficients at the extremely high ionic strength, and hence, a much higher thermodynamic driving force. The rate constants for these two high supersaturation conditions and low PPCA dosages were also calculated and discussed.